@Steveorama
Was the parts list I posted correct? and were the prices pretty close?
It was really helpful thanks. There is a few things I found out doing the project though to pass on.
1) I shopped around looking at Rockauto, Amazon, eBay, GM online part warehouses, etc. so having the part numbers was helpful. I ended up buying some parts from each depending on pricing (plus shipping) a lot of the seals, gaskets, and bolts I got on eBay from GM dealerships at the best prices.
2) Depending on the mileage and what's damaged, some parts will need to be replaced vs others. It's ultimately to each persons decision, but obviously since you're in there replace as much as you can. The balancing sprockets are a bear to remove and replace since you have to use a punch to hold the sprocket and it's hard to do this and use a torque wrench. If you don't have to replace these, you can leave them alone. Most of the other sprockets are easy to remove and replace or have to be removed anyway.
3) You will need an impact wrench with enough breakaway torque period. The balancer bolt and the cam phaser bolts aren't coming off with a breaker bar unless you're lucky IMO.
4) I also recommend a dab of black gasket maker on the 90 degree turns on the valve cover gasket as a just in case. I already had some in my toolbox and it also helps to hold the gasket from shifting and is usually a weak spot for oil leaks on every other engine I have ever worked on.
I ended up buying the Cloyes kits off Amazon courtesy of Prime.
Cloyes 9-4201SX Timing Chain - $84 (This kit does not include sprockets, but the only sprocket you need is the outer crank sprocket anyway and it rarely is damaged. If you need it, the "S" kit is about $20 more, but you may be able to find the sprocket for less by itself. You will not use the cam sprockets with this kit regardless)
Buy Cloyes 9-4201SX Timing Chain: Chains - Amazon.com ✓ FREE DELIVERY possible on eligible purchases
www.amazon.com
Cloyes 9-4202S Balance Shaft Kit - $86 (This includes the sprockets, if yours are fine then buy the "SX" kit without the sprockets and save about $10. If you have a 2.0 you won't use the inner crank sprocket with this kit anyway)
Buy Cloyes 9-4202S Balance Shaft Kit: Balance Shaft Parts - Amazon.com ✓ FREE DELIVERY possible on eligible purchases
www.amazon.com
Dorman 917-954 Timing Chain Guide Bolt - $10 (Go ahead and buy this even if your bolt isn't sheared, it replaces a part known to fail. If yours did fail you will need this instead of drilling the bolt out and tapping.)
Buy Dorman 917-954 Timing Chain Guide Bolt Compatible with Select Models (OE FIX): Chains - Amazon.com ✓ FREE DELIVERY possible on eligible purchases
www.amazon.com
All of the seals and gaskets I got on eBay from various sellers using the cart feature. Most were GM dealership part departments.
24435052 Timing Cover Gasket $19
11589123 Harmonic Balancer Bolt $5
12584041 Front Crank Seal $8
11588844 Cam Phaser Bolts $6 (for 2)
12609291 Valve Cover Gasket $20
All with Free Shipping (sales tax of course added)
I did purchase the OTTP replacement guide bolts as mine were damaged from the chain after the guide failed and I did not want to reuse them. Since I used the Dorman part I only needed 2 of the 3 though. I also picked up the rest of the misc. guide bolts from the hardware store and just matched the specs. I probably could of reused them, but it was a minimal cost and I just brought one and matched it for size, thread, and hardness.
I did not replace the cam phasers, the WP sprocket, or the inner and outer crank sprocket. I inspected them thoroughly and they showed no sign of excessive wear or damage on my 64k mile car. Obviously that's a risk I chose to take and to each their own, I average about 2k miles per year and was a risk I felt comfortable with. FWIW, ZZP also states on their website when viewing their Cloyes timing kit that they do not include sprockets as quote "
Note: We do not include the Cloyes gears because we have found multiple issues with them over the years. Re-use all of the stock gears from your OE timing set, we have never found issue with them or seen wear over the thousands of Ecotec timing sets we've done." and
"Fits: 2.0, 2.2, 2.4 liter Ecotec engines (except the balance shaft timing gear/sprocket). 2.0 cars will re-use their crank sprocket."
I also had just replaced the VVT solenoids and WP just before the timing chain job so I didn't replace those with this. I replaced the belts while I was there and also added the coolant air bleeders since I had pulled the hoses and radiator anyway. You will need a couple various tools too like torque wrenches (one in foot and inch pounds), a torque angle gauge, an impact with plenty of breakaway torque, 24 mm wrench to hold the cams, and various sockets and adapters.