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The "Clunk": Here's what I'm going to do [new info and links from CTS boards]

31K views 93 replies 49 participants last post by  Gizmo  
#1 · (Edited)
The "Clunk": Here's what I'm going to do [new info and links from CTS boards]

I haven't driven a Solstice yet, let alone heard the clunk. But when we do see one in my dealership with the clunk complaint here's what I am going to try. First let me say that when scubaman was having his ordeal, we swapped a couple of PM's, and I advised him his dealer should add GM additive #1052358 to the fluid. They did. It's purpose? To reduce friction in the LSD clutch plates, thus reducing noise. Unless GM comes up with a definite cause, I'm draining the fluid, and putting in the additive. It may work, and it may not, but the thinking here is since the majority of car's with the clunk have LSD it is going to be worth a try. By the way the additive only goes in if the car is LSD equipped. Also it's standard procedure to add it to any LSD rear end, once the fluid is changed. If by some miracle this would be the problem, then some car's were shipped without the additive from the factory, and thus explaining why some car's are not experiencing the clunk, and some are.
 
#3 · (Edited)
solkool said:
I don't have the LSD so whadda ya think is going on???:willy:
Truthfully solkool, I don't know. I take it your's clunks, and yet the poll shows a large majority of car's doing this have the LSD option. Maybe that's because most car's delivered so far have LSD. I wished I could hear it for myself, but our dealer hasen't even gotten a Solstice yet. Since sound tends to travel through the car, it can be real hard to exactly pin point the origin of the noise. We have a special tool for sound isolation, and I have used it with some success. That will be utilized on this problem too if I ever have to deal with it. The additive I mention is GM required when refilling LSD rear ends, to minimize noise. So as simple as it is to add, I feel it's worth a shot. Sometimes it takes a little experimenting to solve a mystery.
 
#5 ·
We only hear the clunk when the RPM's are low. If we raise the rpm's before shifting we don't hear any clunk and the shifting is much smoother. It is also only between 1st & 2nd gear (sometimes going into 3rd but rarely).

Just my $.02
 
#6 ·
Describe the sound guys, I've never heard it.
Some questions/ideas..
Does it sound like something shifting, like weight transfer through the suspension?
Is it a drive line noise like the push/pull of a UV joint?
Is it in the tranny?
Is it the exhaust tapping againts something with low RPMS when you let the clutch out?
Is it at different RPMs?
 
#7 ·
Windface and Bradyb

Mine is more than a clunk. Accelerate a little in first gear and then depress the clutch and hold it in and listen. You will get a distinct shudder or rattle. Kind of make a noise like metal rods vibrating. Kind of a shudder noise. I also have the clunk that everyone is talking about. I have owned many 2 seater, 4 cyl, 5 speed roadsters with LDS...have 3 right now. Never had anything like this at all.
 
#8 · (Edited)
windface; That looks like a good plan! LSD's in my view require a bit more care than do standard diffs. What is the recommended change interval for the diff. lube? S2000 owners also need to change out their lube pretty frequently. Not to take your thread off topic but, can you get any info. on the relief valve on the diff. I am curious about it's unseating pressure.
 
#9 ·
Not really getting how the LSD's are having a clunk. Mine doesn't do it at all.
Most of the time I start off like others and must miss it completely yet on the days where I am in stop/go traffic, I still don't hear or feel anything.
This isn't for all machines I guess.
 
#10 ·
I don't think its a LSD issue, if that were the case it would do it when you were going around a corner or if one wheel was slipping.

My Camaro has a clunk too. If I wait to shift and the car is coasting and then I if put in gear and let the clutch out the drive line will clunk. In my car it's just something somewhere that has a bit of play so it makes a noise when it goes from pushing to pulling. It's usually around 30 miles an hour when I'm going down hill and shift slowly

Where is the noise coming from?
 
#11 ·
Dasto said:
Mine is more than a clunk. Accelerate a little in first gear and then depress the clutch and hold it in and listen. You will get a distinct shudder or rattle. Kind of make a noise like metal rods vibrating. Kind of a shudder noise. I also have the clunk that everyone is talking about. I have owned many 2 seater, 4 cyl, 5 speed roadsters with LDS...have 3 right now. Never had anything like this at all.
Dasto, You have described the 'clunking' very well. I’m going to ask my dealer about the additive that Windface described.....
 
#12 ·
I'm with BradyB. It sounds to me like some play in the drive line. I too notice it when going from 1st to 2nd and sometimes to 3rd, but only when driving like a normal human being. When I'm letting her have her fun, I never even notice/feel it. It is something that you feel also. As I put more miles and get more comfortable with Helia, I'm not hearing it as much. I guess it may be something you learn to either live with or maybe more on target, learn how to shift without "making" it make the clunk. I hope I've made some sense. Today ends 30 days of ownership with about 1280 on the old odometer.
 
#13 ·
This is a very good description and I second that. In addition to that, as someone else posted, if the RPMs are high, there is no noise whatsoever.
This is on my Sol with almost 650 miles.

All noise goes away, BTW, as I turn up my Monsoon radio to some cool XM station. So much so that I forget to shift!!!!

Dasto said:
Mine is more than a clunk. Accelerate a little in first gear and then depress the clutch and hold it in and listen. You will get a distinct shudder or rattle. Kind of make a noise like metal rods vibrating. Kind of a shudder noise. I also have the clunk that everyone is talking about. I have owned many 2 seater, 4 cyl, 5 speed roadsters with LDS...have 3 right now. Never had anything like this at all.
 
#14 · (Edited)
STOP!!!!!!!!!!!!!!!!!!!!!!!! Guy's this morning when I got to work, a dark blue (deep?) Solstice was sitting in front of the dealership. Our first one. I drove it and clearly heard the "clunk". As you know until now I have never driven a Solstice to hear this concern, and up until now could only speculate on it's cause. Times have changed. First let me compliment the car. This roadster looks, and drives just like it should. What a great car. Surely owner's have every right to beam with pride with this car sitting in their garage. Now to the "clunk". What I heard is not a noise in the rear end at all. So scratch the additive idea. This noise is in the transmission, and I am now (as I was originally) in agreement with GM that it is normal lash in the gear's (per the SI bulletin). I don't feel that it should be heard to the extent it is however, and perhaps in the future the General can get tolerences tightened up in the tranny to reduce the noise. The other master tech I work with, is in agreement with me on this also. So it may be a little annoying, but I wouldn't lose any sleep over a possible durability issue. I also heard a noise exactly like Dasto described, so that may be an inherent sound also, and probably nothing to fret over. Guy's, I hope my input has helped out some. I wouldn't be afraid to hop in that Solstice right now and head to California, Highway 1. In fact if the boss leaves early today........ windface.
 
#15 ·
This is the reason I have always said is the way you drive this car, I do not have the noise, that said maybe in some cars the transmission lash is a bit more noisie than others.
 
#16 ·
LatinVenom said:
This is the reason I have always said is the way you drive this car, I do not have the noise, that said maybe in some cars the transmission lash is a bit more noisie than others.
:agree:

Windface...thanks for the skilled input.....to those of us that are somewhat mechanically challenged..so to speak!!!! :willy: :lol:
 
#17 ·
Anyone else get a slightly weird noise around 2700rpm-3000rpm? It's kinda weird and goes away after that range.
 
#18 ·
http://www.cadillacfaq.com/faq/answers/dlinenoise.html

Why does my driveline make a clunking noise?
UPDATE: This product from BMR claims to fix it: Http://www.bmrfabrication.com


I have done quite a bit of work on the clunk issue since I have the problem on my CTS-V. The problem comes from the soft rubber torque coupling and the drive shaft center bearing mount. Both of these parts are made with rubber that is very soft to reduce road and gear noise inside the car. The clunk occurs when the clutch is suddenly released when there is torque on the drive shaft. The large amount of torque created on the dirve shaft in low, second, and reverse twists these rubber components like a rubber band. When you push in the clutch quickly this torque is suddenly released and the rubber parts quickly unwind. GM calls this torque reversal, but it is not actually a reversal. The clunk noise actually is not made by the drive shaft. The clunk comes from the ring and pinion gear in the differential box. When the drive shaft unwinds suddenly the pinion teeth impact the ring gear teeth and you hear the noise. The noise is loudest if you stand outside near the rear wheels. The noise is comming through the axles and into the wheels, but it is all caused by the soft rubber in the drive shaft. Some of this sudden unwinding is caused by the drive shaft itself since it appears to made from aluminum. Aluminum has one third the stiffness of steel so this causes some of the problem, but I think 90% of the problem is from the rubber. I have had emails on this subject going through the Southeastern Cadillac service rep to power train engineers at GM. Here is their response:

"The CTS-V driveline has a few "normal" operating characteristics that some customers may find objectionable. Obviously this is because the driveline was designed with high speed performance and durability as the primary criteria, pleasability issues that normally rank as high Cadillac priorities were relegated lower because this car is not like other Cadillac's. We know torque reversal in the driveline will cause an audible clunk and this can occur under various common driving/clutching conditions."

"Torque reversal is a result of normal axle backlash, the driveshaft rubber isolation flanges, the center support and the dual-mass flywheel working together. This phenomenon has been thoroughly evaluated by engineering and has been validated as not detrimental to durability or high performance usage. It is normal and no repairs should be attempted."

They will not give me the e mail address or the phone number of the engineer. Please send an e mail to: mike.bojko@gm.com and complain about this problem. Mike is the service manager for the Southeast and he will forward your comments.

You can create the clunk without moving the car. Put the parking brake on. Shift to first gear. With the engine at idle (about 1000 RPM) slowly let the clutch out until the engine bogs down to about 600 RPM. The very suddenly push in the clutch and you will hear about three clunks. Do not give the engine any gas when you are doing this. Just idle speed is good enough.

I actually blocked the car up very safely and got under the car. I trained my wife to go through this procedure while I was under the car, and I could see the drive shaft clunking back and forth.

In my younger days I was a power train engineer for off highway equipment so I know something about this issue. To me it is an unacceptable defect in the design of the CTS-V. So far Cadillac will not try to correct the problem. If you complain it will help. They tell me I am the only one complaining. The solution is to make these rubber parts from higher durometer (stiffer) rubber.

Please give me a call and I can tell you even more about trying to relsove this issue. My daytime phone numbers are 803-822-7400 or 803-429-7000.


thanks Robert N.



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Since it is the CTS diff, could be the same problem
 
#20 ·
Clunk

Can I ask you guys a favor.
My Solstice arrived this morning at the dealership and I am picking it up Saturday morning the 31st. But I took one they had in the showroom for a test drive and I heard the clunk, and also heard it by just putting in the clutch.. not even while driving. Can you guys try just clutching (if there is such a word) engine running, in neutral, and without the car being in motion. Does it make the noise? I'm really curious

One other thing...Any one who does respond to this tread if you could say whether you do or do not have the LSD. That would be helpfull to everyone.
I do not have the LSD and will post my findings this weekend whether I clunk or not.
Thanks
Larry
 
#21 · (Edited)
LBJay said:
http://www.cadillacfaq.com/faq/answers/dlinenoise.html
Since it is the CTS diff, could be the same problem
Good find :thumbs: That looks like the deal. The wording is even similar to the GM bulletin on the clunk to Pontiac. Looks like Caddy had it as well.

And here is the text from the aftermarket company that claims to have fixed it for Caddy (http://www.bmrfabrication.com/CTS-Vpage.htm)

The differential is mounted to the rear cradle by soft rubber bushings. There are two bushings in the rear and only one in the front. This front bushing is responsible for maintaining pinion angle which is critical for u-joint life, launch consistency, and overall driveline efficiency.

By simply releasing the clutch at idle with the brake on, the stock, unsupported pinion measures up to 2 degrees of deflection. Aggressive driving loads this bushing significantly more allowing up to 4 degrees of pinion deflection before the OE bushing "bottoms out".

Our Pinion Support adds a low deflection polyurethane bushing to the front mount and reduces deflection to almost zero off idle. The result is immediately noticeable as it removes the "spongy" feel noticeable off idle and decreases the audible "thunk" heard when the OE bushing bottoms out.

Available in red or black powdercoat. Simple 1 hour installation.
 

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#24 ·
Post #18 is interesting but... I don't think so. Now guy's I sure don't claim to have the final word on this, in fact after my brief drive this morning I can't touch our Solstice. The boss is on the phone as we speak, trying to bring in a buyer. Needless to say he don't want it in the shop surrounded by tech's trying to figure out a problem. But I heard enough of the clunk noise this morning to say my post #14 stands. I've heard this noise in other manual transmission cars, to a lesser degree, but under the same conditions. That is applying and releasing torque to the driveline. In my opinion it is the sound of gear lash. I do however have a theory of why it is more noticeable in the Solstice. First, the transmission is out of a truck, so the tolerances are probably somewhat wide. (It's also probably strong enough to haul a motorhome out of a ditch.) Secondly, it's all hooked up to a super rigid platform, that in effect gives the driver a more "close" relationship to the driveline. Add these two together, and this noise could be the result.. Again, this is a theory, but for now, it's my best guess of what's happening here. I really don't think there is a durability issue at all. Rest assured if I find out anything new on this issue I'll post it. And thanks to everyone else that has researched this concern, and posted. windface.
 
#25 ·
Windface, no dis' intended for the following:

I too, have heard the noise from outside the car, as well as inside the car. I've also had the privilege of hearing it on the rare Caddy CTS Manual transmission. The noise is pretty much identical, but much more muffled in the Caddy.

It SEEMS like it is coming from the trans, but I know it is def the differential. The noise comes from the diff and carries directly into the structure via the forward mount of the differential.

Here's what I've been told... making the diff mount harder may (only MAY) help the clunk, but makes a whining noise much worse, and can be an even more annoying problem. Additives and adjusting the friction have no effect. The problem seems to occur more often on LSD version, but is not a definite - IOW you can get the clunk to sound whether you have the Getrag open or LSD. There are varying degrees of severity.

So, I respectfully disagree that it is coming from the trans - PROVIDED you and I heard the same thing. For all I know, the front driveshaft coupler bolts may have been loose in the car you heard...

Good luck, though, and post your results if you get a chance to check the effectiveness of additives and such.
 
#26 ·
Windface - did you use a scope to pinpoint it? If it is as you say (and I have no reason to doubt you), would some sound deadening material in the tunnel help?